This post is about my project to make kite earrings. I have made these earrings due to my interest in kites. They are symbol of childhood and freedom for me. Hence, I have decided to write about this project and the making process. I have made some of kites in silver and some in copper with silver wires and I have enamelled them later. I have a video to show the steps of creation process.
1. First, I cut the blanks in the usual form of kites.
For the silver ones, I use sheets with 0.6mm thickness. But for the copper ones, I use 1mm thick sheet, because I want to enamel them and according to my experience, the sheets thinner than 0.8mm are not suitable for several layers of enameling. They will warp and deformed after few layers. After cutting, I anneal them and punch a hole for each one to hand the tails!
I have chased the silver ones after cutting the blank using a liner and a hammer.
2. Then, I make spine and spar using silver wires.
I used both square wires and round ones and I prefer square ones for this purpose. It will make a difference in look!
3. So, I cut two wires for the spine and solder them vertically on the kites’ blanks.
I have recorded the soldering process in the video. I use hard silver solder. In the moment I see flash of melting silver I would turn the torch off. Otherwise wires will get melted. I have melted the silver wires several times!
4.Then two shorter wires should be soldered horizontally.
I solder them and then pickled the whole kite.
5. It is time to make the posts and solder them.
I ball up the ends of 0.8mm sterling silver wires by direct heating.
Then I file them and make a flat side.
Finally, I solder them on the back of earrings
6. I enamel the copper kites: counter enamelling
I first counter enamel them (3 layers) and fire using the torch. Counter enamelling means enamelling the back of pieces and it is usually required to prevent warpage. I know that most of people counter-enamel their pieces at the same time of the surface of metal. But I found that when I do it before starting to enamel the surface, the piece will maintain its form better! And I usually torch-fire my counter enamels. I am not too picky about the enamels on the back of pieces and I use any enamel available or sometimes mix of enamels. I pickle the surface and give it a light polish as well!
7. I will apply a layer of white as the base coat
I apply white (wet laying). Next, I fire it at 785 -790 degrees Celsius
8. Then, it is the time for fun and I start applying other colours
In this project, I usually use opaque colours. I have also fused a layer of silver foil and applied transparent enamel to two pairs of my kites to give them some depth.
9. After finishing, I grinded them and fired.
I grinded the enamel surface using 400 grit diamond polishing pad and fired them to fuse the enamel completely. I also clean and polish the edges.
10. Final steps are to make the tails.
I used 0.5 mm fine silver wires. I cut them in equal lengths.
And subsequently, solder two ends together. I am not concerned to shape them before soldering. After soldering, I use a pen to make them circular.
Later, using flat-nose plier, I elongate the links a little.
11. Finishing the chain and hanging to kites
Then, I cut two links and string an open link through two closed (soldered) links, flux and solder the open link. Finally, I hang them to the hole I already punched on kites and here they are, my kites in various colours and patterns!